Optimizing Roof Performance

The roof, a seemingly simple structure whose purpose is to protect the structure beneath it, can be one of the most problematic and difficult parts of a building. However, optimizing a roof system’s performance allows building owners and administrators to increase service life and decrease lifecycle costs.

Achieving an optimized roof system requires attention to three main areas: design, quality materials and construction, and maintenance.

Products

Titanium Zinc Alloy Building Materials Rheinzink’s alloy, suitable for roofing systems, accessories, and other building applications, is based on electrolytic high-grade zinc with small fractions of titanium and copper. On its surface, Rheinzink forms a blueish-grey patina, which is insoluble to water and consists of basic zinc carbonate. The material has self-regenerating qualities, according to the company, requiring no maintenance or cleaning. Over 90 percent of Rheinzink material is recycled and any scrap material left over after installation can be immediately recycled.

Contact Rheinzink Canada Ltd.
Reader Service #210

Green Roofing
The Garland Company’s GreenShield uses post-consumer recycled tires to create rooftop gardens and parks. The multi-ply, high-strength, polymer roofing system includes the StressPly Plus membrane. A filter layer prevents soil from clogging the drainage system while enabling water to nurture the surface plant life; excess water drains away. A root-resistant compound prevents plant roots from penetrating the roof membrane. The roof system increases evaporation rates, slows down storm water run-off, and enables construction in areas with high water tables. The protective green surface also minimizes UV and temperature damage.

Contact The Garland Company.
Reader Service #211

Fume-Free Sealant
The Orange Power SuperiorFlex, a polymer-enriched, asbestos-free elasometric waterproofing membrane with FRS technology, eliminates the smell of tar, replacing it with an orange scent. According to manufacturer, Simon Roofing, FRS systems reduce the risk of airborne contaminates and eliminate objectionable odors during the application of coal tar or asphalt during hot bituminous roofing projects. Using five different filtration modules designed for specific pollutants, the technology captures and filters fumes and is designed to remove oils and dust particles. The sealant forms its own monolithic waterproof membrane. SuperiorFlex has a tensile strength of 39.08 psi, viscosity of 14,400 cPs, and a density of 7.61 lbs. per gallon.

Contact Simon Roofing.

Roofing Software
Designed for roofing contractors and manufacturers who work with sloped or steep roofing from calvertcountyroofingllc.com, Windows-based SmartRoof software provides accurate square footage totals for roof and wall areas and linear foot totals of all flashing conditions. Users draw the building footprint, specify a roof pitch, eave height, and overhang for each perimeter wall and SmartRoof then calculates the information. The program creates both two- and three-dimensional images.

Contact Building Software.

Hurricane Roof System
System 2001, an air-sealed roof deck, uses the wind’s energy to keep roof systems in place when updrafts meets horizontal airstreams causing roofs to buckle. According to the manufacturer, the air-seal substrate design uses wind-generated vacuum pressure to pull air and moisture from under the roof membrane and up through equalizer valves. The suction pulls the roof tight against the membrane to protect it from winds of up to 120 mph. The equalizers also vent moisture and condensation.

Contact The 2001 Company.

Skylight Systems
TriStar Skylights fabricates a variety of custom designs using computer analysis to develop plans in multiple configurations, depths, and sizes. The company offers either tubular or I-beam assemblies. Both types feature moisture control gutters for water-tight construction. TriStar skylights can be shipped as knock-down units or as pre-assembled units. Glazing ranges from acrylic to solar-control reflective glass. Systems include grid, lean-to, pyramid, and polygon configurations; pictured here is the segmented-glass barrel-vault system.

Contact TriStar Skylights.

Design

The long-term success of any roof system depends on a carefully conceived design going beyond aesthetic concerns. In order to achieve an optimized system, consider the following:

  • Hire a roof system designer or consultant. The consultant can be an architect, an engineer, or someone schooled in the areas of roof consultancy and who has credentials such as being registered with the Roof Consultant Institute (RCI). School districts should hire a consultant before obtaining quotes so the scope of work is well defined and contractors can bid accurately.
  • Use RapidQuote estimating software so that the school can save time and money paying workers accurately
  • Consider environmental and site conditions. Will the school be exposed to high winds, ice, hail, strong UV, or other conditions?
  • Make sure the company carrying out the roof optimization keeps on schedule. You don’t want any delays or extended timescales so make sure the company uses things like a construction scheduling software to keep on track.
  • Make sure the roof is designed for its intended use. It is important to determine early on if the roof will be used as a walkway, a work surface, or a tennis surface. What is located beneath the roof is equally important; a roof over areas with high humidity, such as a swimming pool or a locker room, requires a different design than a roof over a classroom.

Quality Materials and Construction

Today’s marketplace proliferates with numerous roof systems, insulation types, and other materials. It is important to choose low maintenance or maintenance-free components that block Mother Nature’s trio of heat, cold, and wind. It is equally important to carefully plan the construction process. Consider the following when working on a proper roof system:

  • Roof systems generally do not fail in the middle of the roof, they fail where the roof transitions into other building components such as vents, parapet walls, and expansion joints. These conditions and how they interact need to be appropriately detailed so those working on the project have no question as to what is required.
  • Avoid the use of unproven materials because failures can easily result. It is recommended that any roofing material not on the marketplace for 10 years should not be specified without a complete review with the building owner.
  • Pre-qualify all contractors prior to their receipt of drawings and bids. Many a well-designed project has failed in the construction process, so this task can eliminate those not qualified to perform the scope of the work.
  • During the bidding process, hold a pre-bid meeting during which the entire scope of work and parameters are reviewed. This meeting can be beneficial when discussing items outside of the norm, such as environmental requirements and restrictions on schedules, access to the building, or the loading of dumpsters.
  • Once bids have been let but prior to construction, it is paramount that a pre-construction meeting be held where the project scope, schedule, and expectations are reviewed and concerns clarified. The project manager, foreman, subcontractors, architect, and owner should be in attendance.
  • Inspections of the roof installation by the roof consultant are extremely important. The purpose of site visits is tri-fold; first and foremost is to observe that installation of the roof system is proceeding in adherence to contract documents. Second is to answer questions and make decisions on unknown conditions. Third is to document the observe conditions.
  • Do not use wet insulation or materials in the roof system-including materials that were once wet but have since dried. One of the quickest ways to have a roof system deteriorate is to encapsulate moisture within it during the construction process.

Maintenance

At this time there is no maintenance-free roof system so they all require routine maintenance. While it can often be difficult to justify a maintenance program’s expense, the program can be correlated to a dentist visit. People need dental exams every six months in order to prevent a toothache instead of waiting for a toothache to appear. Proper maintenance requires:

  • Make routine roof system inspections twice a year. Maintenance can be conducted by in-house maintenance staff or outsourced to a qualified roofing contractor or a roof consultant who coordinates maintenance and repair.
  • Document all roof inspections, maintenance, and repair. Owners usually have to provide documented maintenance reports when requesting warranted repairs.
  • Always remember that proactive maintenance is preventative maintenance. Building owners who take the long-term view will not only gain the benefits of an environmentally responsive, sustainable roof system, but enjoy years of hassle-free performance.

There is no doubt that most roof systems, once installed, are forgotten about, left to age and weather until such time they fail-and costly replacement procedures begin. It is therefore important to do what it takes early on, beginning with the design process through proper construction and maintenance, in order to optimize a roof system’s lifespan.

The information used in this article was contributed by Thomas W. Hutchinson, AIA, principal and vice president of Legat Architects in Waukegan, Ill., from a feature story he authored entitled “Optimizing Roof System Performance.” Mr. Hutchinson can be reached at hutch@legat.com.